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BSI PD CEN/TR 13445-101:2015

$215.11

Unfired pressure vessels. Example of application

Published By Publication Date Number of Pages
BSI 2015 98
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This Technical Report presents an application of EN 13445 through an example of design and fabrication of an unfired pressure vessel. Every step is described as far as possible:

  • Material choice;

  • Design and calculation;

  • Fabrication;

  • Inspection and testing;

using the following part of EN 13445:

  • EN 13445-1:2009;

  • EN 13445-2:2009;

  • EN 13445-3:2009;

  • EN 13445-4:2009;

  • EN 13445-5:2009.

As applicable, some choices for design or fabrication are made according to “the state of art” practice.

Some parts of EN 13445 are reproduced in order to show which requirements are relevant to the design and fabrication of the target vessel.

PDF Catalog

PDF Pages PDF Title
4 Contents Page
6 1 Scope
2 Normative references
7 3 Presentation of example
3.1 General
3.2 Pressure vessel data
9 3.3 PED 97/23/CE Category
3.4 Extracts from EN 13445-1 to EN 13445-5:2009 and from others standards
4 Materials
4.1 General
4.2 Minimum requirements for materials
4.2.1 General
4.2.2 Minimum elongation
10 4.2.3 Impact test for ferritic steel
4.2.4 Chemical composition of selected grade
11 4.3 Mechanical properties of the chosen materials
14 4.4 Type of material certificate
4.4.1 PED requirements
4.4.2 Type of certificate for pressure vessel components
15 4.5 Prevention of brittle fracture
4.5.1 General
4.5.2 Method 1 (B.2.2 of EN 13445-2:2009)
4.5.2.1 General
4.5.2.2 Determination of test temperature TKV
17 4.5.3 Method 2 (Clause B.2.3 of EN 13445-2:2009)
4.5.3.1 General
4.5.3.2 Definitions
18 4.5.3.3 Impact energy requirements
4.5.3.4 Determination of the test temperature TKV
27 4.6 Particular Material Appraisal (PMA)
28 5 Calculations and design
5.1 General
5.2 Definitions related to pressure
29 5.3 Thickness definitions and joint coefficient
5.3.1 Thicknesses
5.3.2 Joint coefficient
30 5.4 Prevention of brittle fracture
5.5 Maximum allowed values of the nominal design stress
32 5.6 Calculations and design
5.6.1 Normal operating load case
5.6.1.1 General
33 5.6.1.2 Cylindrical shell
35 5.6.1.3 Elliptical end
40 5.6.1.4 Nozzle
41 5.6.1.5 Flange
46 5.6.1.6 Opening in the cylindrical shell
52 5.6.1.7 Design of the shell as supported by two saddles support
66 5.6.2 Testing load case
5.6.2.1 General
67 5.6.2.2 Maximum permissible pressure of the cylindrical shell
68 5.6.2.3 Maximum permissible pressure of the elliptical end
69 5.6.2.4 Maximum permissible pressure of the nozzle
5.6.2.5 Maximum permissible pressure of the flange
5.6.2.6 Maximum permissible pressure of the opening
70 5.6.2.7 Verification of the shell supported by two saddles support during hydrostatic test
6 Fabrication
6.1 General
71 6.2 Minimum requirements for fabrication
6.2.1 Materials
6.2.2 Tolerances
72 6.2.3 Procedures for welding
74 6.2.4 Welding consumables
6.3 Production tests
6.3.1 Number of production test plates
75 6.3.2 Test on production test plate
78 6.4 Forming of shell
6.4.1 General
6.4.2 Cold forming
6.4.2.1 Calculation of deformation F
80 6.4.2.2 Heat treatment after cold forming
81 6.4.3 Hot forming
6.4.3.1 General
6.4.3.2 Hot forming procedure
82 6.4.3.3 Heat treatment after hot forming
6.4.4 Tests after forming
6.4.4.1 General
83 6.4.4.2 Necessity of tests
6.4.4.3 Performance of tests
6.4.5 Inspection, marking and documentation
84 6.5 Post weld heat-treatment (PWHT)
6.5.1 General
6.5.2 Heat treatment conditions
6.5.2.1 PWHT procedures
85 6.5.2.2 Method of PWHT
6.5.2.3 PWHT procedure
6.5.3 Mechanical properties after heat treatment
86 6.6 Others requirements
6.6.1 Repairs
6.6.2 Finishing
7 Inspection and testing
7.1 General
87 7.2 Performance of inspection and testing
7.3 Technical documentation
7.4 Inspection and testing during fabrication
7.4.1 General
7.4.2 Choice of testing group
88 7.4.3 Extent of NDT
92 7.4.4 Acceptance criteria
7.4.5 Selection of NDT method
7.4.5.1 Selection of NDT method for detection of internal flaws
93 7.4.5.2 Selection of NDT method for detection of surface flaws
7.4.5.3 Performance of NDT
7.5 Others requirements
7.6 Final assessment
7.6.1 General
94 7.6.2 Extent of final assessment
7.6.3 Determination of the test pressure Pt
96 7.6.4 Acceptance criteria
7.7 Marking and declaration of compliance with the standard
BSI PD CEN/TR 13445-101:2015
$215.11