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BS EN 16230-1:2013+A1:2014:2015 Edition

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Leisure karts – Safety requirements and test methods for karts

Published By Publication Date Number of Pages
BSI 2015 58
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This European Standard is applicable for karts, according to 3.1, that are not intended to be used on public roads.

This European Standard applies to:

  • leisure karts only;

  • karts propelled by a combustion engine, including LPG combustion engines;

  • karts used on indoor and outdoor tracks, permanent or temporary;

  • karts used on supervised tracks designed for leisure karting, with a sealed ground (such as asphalt, concrete, ice or snow).

This European Standard does not apply to:

  • karts used for competition organised by and under the responsibility of the CIK-FIA and/or ASN, ensuring through the granting of licenses by an ASN or one of its affiliated members as defined in the International Sporting code, compliance with the safety, sporting, disciplinary and technical rules of the CIAK-FIA and/ or ASN;

  • karts designed exclusively for competition and toys;

  • cross country karts;

  • karts with two or more seats;

  • karts used on tracks not mentioned above (such as mud, earth);

  • karts used in amusement parks.

The requirements related to the hazards of electrical propulsion are not covered in this European Standard.

The requirements related to whole-body vibration are not covered in this European Standard.

This European Standard specifies appropriate measures to eliminate or reduce the risks arising from significant hazards, hazardous situations and events (see Clause 6) during operation and maintenance of the karts, when carried out as intended by the manufacturer.

Safety in karting activities is dependent on a correct interaction between leisure karts and the track equipment and facilities. General recommendations for tracks to be used for leisure karting are included in this part of the standard.

This document is not applicable to karts that are manufactured before the date of publication of this European Standard by CEN.

NOTE

Specific requirements for tracks design and operation will be included in a future Part 2 of this standard.

PDF Catalog

PDF Pages PDF Title
5 Foreword
6 Introduction
7 1 Scope
2 Normative references
8 3 Terms and definitions
9 4 Classification
10 Table 1 — Type of kart – Manufacturers design parameters
5 Description of the kart
11 Figure 1 — Names of the components of the kart
12 6 List of significant hazards
Table 2 — List of significant hazards
14 7 Safety requirements and/or protective measures
7.1 General
7.2 Dimensions requirements
Table 3 — Dimensions of the kart
7.3 Materials and products
15 7.4 Protection against mechanical hazards
7.4.1 Kart protection
7.4.1.1 General requirements for all-around protection
Figure 2 — Dimensions of the all around protection
16 7.4.1.2 Additional requirements for all-around protection having a shaped surface
Figure 3 — Tool for measuring the all-around protection”
Table 4 — All around protection values
17 7.4.1.3 Additional requirements for tubular metallic all-around protection
7.4.1.4 Additional requirements for plastic all-around protection
Figure 4 — Selected points for measurement of all-around protection – Contact between two karts
18 7.4.1.5 Energy absorption systems
19 7.4.2 Seat
7.4.3 Brake system performance
7.4.3.1 General
7.4.3.2 Karts type A1 and A2
7.4.3.3 Karts type B, C1 and C2
20 7.5 Protection against failure of control systems
7.5.1 Brake system controls
7.5.1.1 General
7.5.1.2 Mechanical components of the brake system
7.5.1.3 Hydraulic components of the brake system
7.5.2 Steering wheel
21 Figure 5 — Steering wheel
7.6 Protection against break up during operation – Stub axle
7.7 Protection against sharp edges and angles
7.8 Protection against rotating parts
7.9 Protection against hot surfaces
22 7.10 Protection against incorrect action on control systems
7.11 Safe access to and exit from the kart
7.11.1 Steering track rods
7.11.2 Floor plate
7.12 Wheels and tyres
7.13 Specific requirements for LPG karts
7.13.1 General
23 7.13.2 Requirements for components of the LGP system
7.13.2.1 Gas tank
7.13.2.2 Gas tank support and retention system
7.13.2.3 Testing method for the LPG tank retention system
7.13.2.4 Fitting and hoses
24 7.14 Fire – explosion
7.14.1 Fuel system (petrol)
7.14.2 Fuel lines
7.15 Noise
7.16 Vibrations hazards
7.17 Exhaust emissions
25 7.18 Starter batteries and batteries for second systems (not propulsion)
8 Verification of the safety requirements and/or protective measures
Table 5 — Verification methods
9 Information for use
9.1 General
26 9.2 User manual
9.2.1 General
28 9.2.2 Information regarding the track
9.2.2.1 General safety instructions
Figure 6 — Concerns of risks related to track requirements
29 9.2.2.2 Compatibility warnings
9.2.2.3 Driver age restrictions and training
Table 6 — Type of kart – Minimum age / Training and / or evaluation
9.2.2.4 Driver briefing
30 9.2.2.5 Appropriate protective equipment to be supplied
9.2.2.6 Training of kart circuit personnel/staff
9.2.3 Information regarding the kart
31 9.3 Spare parts catalogue – exploded view
9.4 Signs (pictogram), written warnings
32 9.5 Marking
33 Annex A (normative) Measurement methods for kart all round protection system
A.1 General
A.2 Kart position for measurement
A.3 Measurement
A.3.1 General
A.3.2 Test method for the distance between the ground and lower edge of the protection (a value – Figure 2)
A.3.3 Test method to measure the distance between the ground and the upper edge of the protection (b value – Figure 2)
34 A.3.4 Test method to measure the contact surface of the protections of two karts (Figure 4)
A.4 Data recording
A.5 Information to be reported
35 Annex B (normative) Crash test protocol
B.1 Pendulum Impact test
Figure B.1 — Impact plate dimension
36 B.2 Instrumentation
B.3 Procedure
37 Figure B.2 — Impact direction
B.4 Data acquisition
38 Annex C (normative) Brake system performance tests – leisure kart
C.1 Static test
Figure C.1 — Brake tester
39 C.2 Dynamic tests
C.2.1 Test site conditions
C.2.1.1 Test surface
C.2.1.2 Wind speed
C.2.1.3 Ambient temperature
C.2.1.4 Test lane
C.2.2 Kart preparation
C.2.2.1 Tyres
C.2.2.2 Kart loading condition
C.2.2.3 Mass distribution
40 C.2.2.4 Instrumentation
Table C.1 — Test sequence and related instrumentation
C.2.3 Burnishing
41 C.2.4 Test requirements
C.2.4.1 Brakes
C.2.4.2 Brake temperature measurement
C.2.4.3 Application of the control force
C.2.4.4 Kart position and wheel lock
C.2.4.5 Test speed tolerance
C.2.5 Measurement of dynamic performance
C.2.5.1 Mean fully developed deceleration (MFDD)
42 C.2.5.2 Continuous deceleration recording
C.2.6 Dry stop test
C.2.7 Heat fade test
C.2.7.1 General
C.2.7.2 Baseline test
43 C.2.7.3 Heating procedure
C.2.7.4 Hot brake stop
C.2.7.5 Performance measurement
C.3 Information to be reported
45 Annex D (normative) Noise emission test
D.1 General
D.2 Operating and mounting conditions
D.3 Noise measurements
D.4 Test environment
46 D.5 Determination of A-weighted emission sound pressure level at driver’s ear
D.5.1 Microphone position
D.5.2 Measurements
D.6 Determining if further measurements are necessary
D.7 Determination of the A-weighted sound power level of the kart
D.7.1 General
47 D.7.2 Measurement surface
D.7.3 Microphone positions on the measurement surface
Figure D.1 — Microphone positions on the hemisphere
48 Table D.1 — Co-ordinates of the microphone positions on the hemisphere
D.8 Information to be recorded
D.8.1 Kart under test
D.8.2 Acoustic environment
D.8.3 Instrumentation
D.8.4 Acoustical data
49 D.9 Information to be reported
D.10 Declaration and verification of noise emission values
50 Annex E (informative) Vibration test methods
E.1 Background
51 E.2 !Coupling the hand to the vibration source”
Figure E.1 — Accelerometer positions on the steering wheel
E.3 Positioning and operating the kart during the test
E.4 Parameters to be measured
52 E.5 Determination of the vibration levels
E.6 Information to be recorded
E.6.1 General
E.6.2 Kart under test
E.6.3 Measuring equipment
E.6.4 Vibration data
53 E.7 Information to be reported
54 Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC
55 Bibliography
BS EN 16230-1:2013+A1:2014
$198.66