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BS EN 13236:2019

$198.66

Safety requirements for superabrasive products

Published By Publication Date Number of Pages
BSI 2019 56
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This document applies to superabrasives products containing natural or synthetic diamond or cBN (cubic boron nitride). It includes precision grinding and cutting-off wheels, non-precision cutting-off wheels, diamond wires, mounted points and other superabrasive products for non-precision grinding. It also applies to reconditioned superabrasive cutting-off wheels.

This document specifies requirements and/or measures for the removal or reduction of hazards resulting from the design and application of the superabrasive products.

This document contains also procedures and tests for verification of the compliance with the requirements as well as safety information for use, which will be made available to the user by the manufacturer.

This document does not apply to bonded abrasive products, coated abrasive products, rotating dressing tools, truers or any non-rotating superabrasive products.

PDF Catalog

PDF Pages PDF Title
2 undefined
8 1 Scope
2 Normative references
3 Terms, definitions and symbols
3.1 General
9 3.2 Grinding and cutting-off machines
3.3 Grinding and cutting-off methods
10 3.4 Type of application
11 3.5 Symbols
13 4 List of significant hazards
5 Safety requirements
5.1 General requirements
14 5.2 Requirements for precision superabrasive grinding and cutting-off wheels
5.2.1 Bore tolerances
5.2.2 Sequence of maximum operating speeds
5.2.3 Safety factors
5.2.4 Maximum operating speeds
15 5.2.5 Blotters
5.3 Requirements for non-precision cutting-off wheels
5.3.1 Bore tolerances
5.3.2 Sequence of maximum operating speeds
16 5.3.3 Safety factors
5.3.4 Maximum operating speeds
17 5.3.5 Requirements for the blank
5.3.5.1 Requirements for the blank of cutting-off wheels for dry cutting-off
18 5.3.5.2 Requirements for the blank of cutting-off wheels for wet cutting-off
19 5.3.5.3 Design and position of openings in the blank of cutting-off wheels for hand-held applications
21 5.3.5.4 Heat treatment of all blanks
5.3.6 Requirements for the connection of the superabrasive section to the blank
5.3.6.1 Connection of segments to the blank
5.3.6.2 Tolerances and bending moment for segmented non-precision cutting-off wheels
22 5.3.6.3 Bending moments for cutting-off wheels with continuous cutting rim in metal bond
5.3.6.4 Requirements for reconditioned non-precision cutting-off wheels
23 5.3.7 Tensioning of non-precision cutting-off wheels
5.3.8 Limitation of side coating of abrasive grain and/or superabrasive grain
5.4 Requirements for diamond wires
5.4.1 General
24 5.4.2 Requirements
5.4.2.1 Requirements for the support cable
5.4.2.2 Requirements for spring mounted diamond wire
5.4.2.3 Requirements for plastic and vulcanised rubber mounted diamond wires
5.4.2.4 Requirements for wire couplings and press rings
5.4.3 Maximum operating speeds
5.5 Requirements for mounted points
5.5.1 Spindle diameter tolerances
5.5.2 Sequence of maximum operating speeds
25 5.5.3 Safety factors
5.6 Requirements for other superabrasive products for non-precision grinding
5.6.1 Bore diameter tolerances
5.6.2 Sequence of maximum operating speeds
5.6.3 Safety factors
5.6.4 Maximum operating speeds
26 5.6.5 Requirements for the connection of the abrasive section to the core
5.7 Marking
6 Verification of the safety requirements
6.1 Verification of the general requirements
6.1.1 General
27 6.1.2 Visual inspection
6.1.3 Ring test
6.2 Verification of the strength requirements
6.2.1 Verification of the safety factor
6.2.2 Verification of the bending moment of non-precision cutting-off wheels
6.2.2.1 Segmented cutting-off wheels
30 6.2.2.2 Cutting-off wheels with continuous rim
31 6.2.3 Verification of the strength requirements for other superabrasive products for non-precision grinding
6.2.3.1 Verification of the shear strength of segmented cup grinding wheels
32 6.2.3.2 Verification of the bending strength and shear strength of other superabrasive products excluding cup grinding wheels
6.2.4 Verification methods for diamond wires
6.2.4.1 General
33 6.2.4.2 Visual inspection
6.2.4.3 Support cable, press rings and wire couplings resistance test
6.2.4.4 Abrasive beads test
6.2.4.5 Wire couplings and press rings resistance test
35 6.3 Verification of marking
6.4 Verification of the requirements for blotters
6.5 Verification of the tensioning of non-precision cutting-off wheels
37 7 Information for use
38 Annex A (normative)Marking
A.1 Content of the marking
A.1.1 Marking requirements
41 A.1.2 Additional inscriptions
A.1.2.1 General
A.1.2.2 Multiple or gang mounted wheels
A.2 Execution of marking
43 Annex B (informative)Mounted points
B.1 Example of calculation of the maximum permissible speed of rotation
47 B.2 Example for the application of the calculation method
B.2.1 Types of mounted points
48 B.2.2 Assumptions for the calculation
49 B.2.3 Maximum permissible speeds of rotation
51 Annex C (normative)Reconditioning of cutting-off wheels according to 5.3.6.4
C.1 Preconditions for reconditioning
C.2 Additional marking requirements
52 Annex D (informative)Speed conversion table
BS EN 13236:2019
$198.66